250kW DSP Fully Digital Control - Special Equipment For Melting Hot Forging Machine
This advanced industrial equipment features IGBT inverter circuits in parallel connection, delivering exceptional load adaptability for demanding manufacturing applications.
Key Features & Benefits
High power output with rapid heating speed and operational efficiency
Significantly improves economic benefits compared to traditional heating methods
Enhances workpiece quality while saving energy and materials
Reduces labor intensity and improves production environment safety
Compact design saves production space by up to 10 times
Safe operation without requiring high-voltage equipment
Full load design supports 24-hour continuous operation
Advanced Technology Advantages
The DSP+FPGA all-digital metal induction heating equipment incorporates adaptive fast IGBT drive circuits that improve waveform quality, reduce dead time, and minimize switching losses. Each IGBT drive includes comprehensive short-circuit and under-voltage protection.
Features 260,000-color true-color display with four-wire resistive touch panel for accurate, durable operation. Supports USB storage for data import/export capabilities.
Industrial Applications
Heating Processes
Hot forging for shaping workpieces using punch presses and forging machines
Hot fitting for metal connections and composite materials
Smelting for melting metals into liquid form
Heat Treatment (Surface Quenching)
Quenching for tools, automotive parts, electric tools, and machine tools
Quenching for various hardware metal parts and machined components
Quenching for hardware molds, small-size molds, and mold accessories
Hardening of mechanical parts, gears, shafts, and mold components
Welding Applications
Braze welding, silver soldering, and brazing operations
Welding of cutting tools, mechanical gadgets, and composite materials
Specialized applications for pot bottom welding and heating elements
Annealing Processes
Annealing of stainless steel products including basins, tubes, and tableware
Annealing of various metal workpieces including golf heads, brass locks, and aluminum products
Machine Specifications
Advanced Power Technology
Utilizes imported high-quality IGBT solid power modules with advanced frequency conversion technology
Continuous Operation
Advanced cooling system enables 24-hour continuous operation at maximum power capacity
Efficient Control
Constant current and power control functions for improved heating efficiency and energy savings
Easy Installation
Simple setup - operates immediately after connecting to 380V power and water supply
Programmable Operation
Programmable timing function with adjustable heating time, heat-preservation time, and current settings
Comprehensive Protection
Multi-level protection system with self-diagnosis capabilities for overvoltage, overcurrent, overheating, and phase loss conditions