500 KW DSP Fully Digital Control Induction Heating Machine
Special equipment for melting and overall hot forging forming pipe, elbow, and bolts machine applications.
Product Overview
This advanced induction heating equipment features DSP fully digital control and IGBT inverter circuits in parallel connection, offering exceptional load adaptability and operational efficiency.
Key Features
High power output with fast heating speed
Compact design saving 90% production space
Safe operation without high-voltage equipment requirements
24-hour continuous operation capability
Energy efficient with significant material savings
Easy to operate with improved production environment
Technical Advantages
The DSP+FPGA all-digital metal induction heating equipment incorporates innovative fast IGBT drive circuits that improve waveform quality, reduce dead time, and minimize switching losses.
Individual IGBT drive with short-circuit and under-voltage protection
260,000-color true-color display with four-wire resistive touch panel
USB storage support for data import/export functionality
Accurate touch accuracy with extended operational lifespan
Application Scope
Heating Applications
Hot forging for shaping work pieces using punch press and forging machines
Hot fitting for metal connections and composite materials
Smelting for melting metals into liquid form
Heat Treatment (Surface Quench)
Quenching for tools, automotive parts, electric tools, and machine tools
Quench for various hardware metal parts and machined components
Quench for hardware molds, small-size molds, and mold accessories
Hardening of mechanical parts, gears, shafts, and mold components
Welding Applications
Braze welding, silver soldering, and brazing operations
Welding of cutting tools, mechanical gadgets, and composite materials
Specialized applications for pot bottom welding and heating elements
Annealing Processes
Annealing of various stainless steel products including basins, tubes, and tableware
Annealing of metal work pieces such as golf ball heads, brass locks, and aluminum products
Machine Specifications
Advanced Power Technology
Utilizes imported high-quality IGBT solid power modules with advanced frequency conversion technology.
Continuous Operation
Advanced cooling system enables 24-hour continuous operation at maximum power capacity.
Efficient Control
Constant current and power control functions for improved heating efficiency and energy conservation.
Easy Installation
Simple setup process - operational after connecting to 380V power and water supply connections.
Programmable Operation
Programmable timing function with adjustable heating time, heat-preservation time, and current settings.
Comprehensive Protection
Integrated self-diagnosis system with multi-level protection against overvoltage, overcurrent, overheating, and phase loss.
Industry Applications
Metal glasses manufacturing
Connector welding in electrical and electronic industries