Portable High Frequency Induction Heating Machine 80KW
This 80KW automatic hot spinning machine and induction bottle sealer features cap diameter compatibility from 20-80mm. The equipment utilizes advanced IGBT inverter circuit technology in parallel connection, delivering exceptional load adaptability with high power output, rapid heating speeds, operational efficiency, and user-friendly controls.
Technical Specifications
| Parameter |
Value |
| Output Power |
80KW |
| Fluctuating Frequency |
10-50KHZ |
| Heating Current |
400-3500A |
| Input Voltage |
Three Phase, 340V-430V |
| Flow Rate of Cooling Water |
0.08-0.16Mpa, 9 L/Min |
| Water Temperature Protecting Point |
50°C |
Key Features
- IGBT inverter circuit in parallel connection for superior load adaptability
- Comprehensive product line including medium-frequency (15KVA-3000KVA) and high-frequency/ultra-high-frequency (3.2KVA-320KVA) equipment
- Over 60 models available for diverse metal heating processes
- Compact design saves production space by up to 10 times
- Safe operation without high-voltage equipment requirements
- Full load design supports 24-hour continuous operation
- Enhanced economic benefits with improved workpiece quality and energy efficiency
Working Principle
The machine employs fully solid-state IGBT inverter module technology imported from Germany. It generates a strong alternating magnetic field through the induction coil, creating eddy currents on the workpiece surface that enable rapid heating and instant temperature rise.
Industrial Applications
Hot Forging & Fitting
Connects different metals or metals with nonmetals using thermal expansion principles. Applications include embedded welding of copper cores with aluminum sheets, speaker components, steel-plastic tube composites, aluminum foil sealing, motor rotors, and tubular electric heating elements.
Welding & Brazing
Melts solder at specific temperatures to join similar or dissimilar metals. Ideal for various hardware cutting tools including diamond tools, abrasive tools, drilling tools, alloy saw blades, carbide cutters, milling cutters, reamers, and solid center bits.
Heat Treatment & Surface Quenching
Modifies metal material rigidity through controlled heat treatment processes:
- Quenching for hand tools: pliers, wrenches, hammers, axes, screwdrivers, shears
- Automotive components: crankshafts, connecting rods, piston pins, sprockets, aluminum wheels, valves, shafts
- Electric tool components: gears and axles
Annealing & Tempering
Annealing applications for stainless steel products including basins, extruded cans, folded edges, sinks, tubing, tableware, and cups.
Smelting
Melts metals into liquid form using high temperatures. Suitable for smelting iron, steel, copper, aluminum, zinc, and various precious metals.
Additional Applications
- Manufacturing: Surface hardening of gears/tooling, brazing dissimilar metals, thermal assembly of micro-components
- Quality Inspection: High-temperature testing of electrical terminals and motor windings
- Research & Development: Thermal conductivity testing, small-scale precious metal melting
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