120 KW Electric Induction Heating Machine Forging Furnace for Bolt Nut Hammer Forging Core Component

Electric Induction Heating Machine Forging Furnace for Bolt Nut Hammer Forging Core Component

Heating Principle:
High-frequency induction heating applies alternating current to a coiled conductor (typically copper tubing) to generate magnetic flux. When metal is placed within this field, flux penetration creates eddy currents that produce localized heat without physical contact. This concentrated heating enables rapid, targeted temperature increases - strongest near the coil surface - significantly improving production efficiency.

Key Features:

1. Material Versatility: Melts steel, stainless steel, brass, copper, gold, and other metals.

2. Electromagnetic Stirring: Magnetic forces agitate molten metal to separate flux/oxides, enhancing casting quality.

3. Adjustable Frequency: 1-20kHz range customizable via coil/capacitor modifications based on material, quantity, stirring needs, noise limits, and efficiency requirements.

4. Energy Efficient: Saves ≥20% energy versus SCR medium-frequency furnaces.

5. Compact & Multi-mode: Lightweight design with selectable modes for varying metal volumes. Suitable for factories, universities, and research facilities.

6. Continuous Operation: 24-hour uninterrupted melting capability.

7. Modular Configuration: Adaptable to different capacities, materials, and pouring methods.

Technical Specifications:

Key Notes:

• Custom 110V versions available

• Requires direct wiring (≥6mm² cross-section; no plug compatibility)

• Matching industrial chillers available (Model JL-15)

• Custom coil designs based on workpiece specifications

Applications:

1. Joining:

   • Brazing/Welding/Soldering (with or without filler material)

   • Fusion of metal-to-metal or metal-to-nonmetal junctions

2. High-Power Melting:

   • Ferrous: Cast iron, alloy steel, stainless steel

   • Non-ferrous: Gold, silver, copper, brass, bronze, aluminum, zinc

3. Forging:

   • Targeted heating of bars/rods (full-length, ends, or midsections)

   • Industries: Fasteners, automotive parts, tools, pipe fittings, locks, hardware

Quality Commitment:

• Manufactured to international technical standards

• Pre-delivery testing and inspection

• On-time shipment

Warranty & Support:

• 12-month warranty

• Free non-user-error repairs within warranty

• Post-warranty technical support at preferential rates

• Lifetime discounts on spare parts

Company Profile (DONGGUAN YUYANG INSTRUMENT CO.,LTD):

• ISO9001 & CE certified equipment

• Located in Dongguan, China (industrial hub with logistics advantages)

• Decades of R&D in high-performance testing equipment

• Global clientele: Academia, labs, automotive, aerospace, electronics, textiles

• Compliant with ISO, ASTM, DIN, EN, GB, and other international standards

Global Reach (Est. 2018):

• Team: 11-50 employees

• Export Distribution:
  Southeast Asia (11%), Eastern Asia (10%), Southern Europe (10%), Domestic (10%), Northern Europe (9%), South Asia (9%), North America (7%), South America (7%), Western Europe (7%), Eastern Europe (6%), Mid East (6%), Oceania (5%), Central America (3%), Africa (0%)

Product Range: Induction Heaters, Testing Equipment, Environmental Chambers, Fire Safety Testers